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Article
Publication date: 23 June 2021

Kamran Kardel, Ali Khoshkhoo and Andres L. Carrano

The purpose of this paper is to investigate the effects of layer thickness, aspect ratio, part thickness and build orientation on distortion to have a better understanding of its…

Abstract

Purpose

The purpose of this paper is to investigate the effects of layer thickness, aspect ratio, part thickness and build orientation on distortion to have a better understanding of its behavior in material jetting technology.

Design/methodology/approach

Specimens with two layer thicknesses (14 and 28 µm) were printed in two aspect ratios (2:1) and (10:1), four thickness values (1, 2, 3 and 4 mm) and three build orientations (45d, XY and YX) and scanned with a wide-area 3D surface scanner to quantify distortion. The material used to build the test specimens was a commercially available resin, VeroWhitePlus RGD835.

Findings

The results of this study showed that all printed specimens by material jetting 3D printers had some level of distortion. The 1-mm thickness specimens, for both layer thicknesses of 14 µm and 28 µm, showed a wide range of anomalies including reverse coil set (RCS), reverse cross bow (RCB), cross bow (CB), wavy edge (WE) and some moderate twisting (T). Similar occurrences were observed for the 2-mm thickness specimens as there were RCS, WE, RCB and T anomalies that show the difference between the thinner specimens (1- and 2-mm) with the thicker ones (3- and 4-mm). In both 3- and 4-mm thickness specimens, there was more consistency in terms of distortion with mainly RCS and RCB anomalies. In total, six different types of flatness anomalies were found to occur with the following incidences: reverse coil set (91 specimens, 63.19%), reverse cross bow (50 specimens, 34.72%), wavy edge (23 specimens, 15.97%), twist (19 specimens, 12.50%), coil set (11 specimens, 7.64%) and cross bow (7 specimens, 4.86%).

Originality/value

This study expands the research on how the preprocess parameters such as layer thickness and build orientation and the geometrical parameters such as part thickness and aspect ratio cause dimensional distortion. Distortion is a pervasive consequence of the curing process in photopolymerization and explores one of the most common defects that come across in polymeric-based additive manufacturing. In addition to the characterization of the type and magnitude of distortion, the contributions of this work also include establishing the foundation for design guidelines aiming at minimizing distortion in material jetting.

Details

Rapid Prototyping Journal, vol. 27 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 10 October 2018

Ali Khoshkhoo, Andres L. Carrano and David M. Blersch

The purpose of this paper is to elucidate the effect of part thickness and build orientation upon the type and magnitude of distortion in material jetting processes.

Abstract

Purpose

The purpose of this paper is to elucidate the effect of part thickness and build orientation upon the type and magnitude of distortion in material jetting processes.

Design/methodology/approach

Specimens with high (10:1) aspect ratio were printed in two orientations (XY and YX) and three thickness values (1, 3 and 6 mm) and scanned with a white-light profilometer to quantify distortion.

Findings

The results of this paper indicate that 1-mm thick specimens always distorted following a wavy edge type, while thicker specimens (3- and 6-mm) always distorted following a reverse coil set. The factor thickness, when measured with the indices height of the highest peak (H) and profile radius (R), was shown to be statistically significant, with 3-mm specimens experiencing distortions of 57 and 51 per cent, respectively, more severe than those in 6-mm specimens. The thickness effect is attributed to the percentage of build layers that receive maximum energy exposure (61-72 per cent in 1-mm, 87-91 per cent in 3-mm and 93-95 per cent in 6-mm specimens). With respect to the thinner 1-mm specimens, the factor orientation was found to be statistically significant with distortion 114 per cent less severe in the YX orientation when measured by the H index.

Originality/value

This paper provides the first known description of build orientation and part thickness effects on dimensional distortion as a pervasive consequence of the curing process in photopolymerization and explores one of the most common defects encountered in additive manufacturing. In addition to the characterization of the type and magnitude of distortion, the contributions of this paper also include establishing the foundation for design guidelines aiming at minimizing distortion in material jetting.

Details

Rapid Prototyping Journal, vol. 24 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Abstract

Details

Journal of Intelligent Manufacturing and Special Equipment, vol. 4 no. 1
Type: Research Article
ISSN: 2633-6596

Article
Publication date: 18 May 2021

Nicholas Wise, Jelena Đurkin Badurina and Marko Perić

There is a need to rethink destination competitiveness research, which tends to overlook local impacts of events and new developments. Conducting pre-event research challenges…

Abstract

Purpose

There is a need to rethink destination competitiveness research, which tends to overlook local impacts of events and new developments. Conducting pre-event research challenges researchers to move beyond analyzing competitiveness as an end (concerning strategy, tangible outcomes, economic deliverables and value for visitors) to assessing competitiveness as a beginning (through perceptions of place management and local impacts).

Design/methodology/approach

Survey research with local residents explores competitiveness pertinent to perceptions of place management and local impacts. Participation, enthusiasm and information availability are independent variables to assess whether statistically significant differences exist among residents’ perceptions. In total, 454 surveys were collected; the analysis involved exploratory factor analysis and t-test.

Findings

Factor analysis revealed two factors for place management (organizational competencies; managing awareness) and local impacts (awareness of social benefits; local interest and support). Enthusiasm and information availability have stronger influences on residents’ perceptions than participation in pre-event activities.

Practical implications

More emphasis needs put on ensuring information availability promotes enthusiasm, to help encourage participation. These three variables are a necessary basis for exploring residents’ pre-event perceptions – a key starting point to guide decision-making through later stages of an event life-cycle.

Originality/value

Events and competitiveness studies focusing specifically on information availability and enthusiasm of residents is little-explored. By exploring these variables and extending insight on participation, this paper contributes to the literature by assessing pre-event resident perceptions of place management and local impacts (with data collected as event developments were being realized).

Details

International Journal of Contemporary Hospitality Management, vol. 33 no. 7
Type: Research Article
ISSN: 0959-6119

Keywords

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